POWERMODULE150

Next Generation Heat Recovery Solution

Using an organic Rankine cycle (ORC) along with proprietary technologies, the POWER MODULE 150 converts sources of  geothermal heat and waste heat into electricity – with no additional emissions or fuel consumption.

HIGHLIGHTS

Generates up to 75 kWe (gross).Closed-loop system minimizes water consumption.
Increases efficiency, reduces fuel consumption and emissions up to 10%.Easy installation with remote operation and monitoring.
Zero emissions or fossil fuel requirements.Short payback period (2 – 5 years).
Modular, scalable system that can be adjusted to fit changing needs.NEMA 3R / IP 54 compliant, CE certified.
Simple, robust design with minimal footprint.Sound attenuated option <72db at 1 meter.
Qualifies for clean energy incentives, based on region.

SPECIFICATIONS

MODEL6500B6500B+
Max Output125 kWe150 kWe
Thermal Input400 - 1700 kWth400 - 2200 kWth
Hot Water Temp158 - 270°F // 70 - 132°C158 - 302° // 70 - 150°C
Hot Water Flow95 - 365 gpm // 3 - 25 l/s95 - 365 gpm // 3 - 25 l/s
Cold Water Temp39 - 149°F // 4 - 65°C39 - 149°F // 4 - 65°C
Cold Water Flow140 - 410 gpm // 9 - 26 l/s140 - 410 gpm // 9 - 26 l/s
Heat Rejected400 - 1600 kWth400 - 2000 kWth

SYSTEM DETAILS

PowerModule150 no panels view

Industrial Applications for Waste Heat Recovery

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Power Generation

Engines generate large amounts of heat and require cooling. Use the available heat to generate clean electricity while reducing your cooling load.

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Ottimizzazione del metano

Natural gas industries—landfill gas, biogas, and wastewater treatment—can use ORC heat recovery to generate clean electricity and eliminate flaring.

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Calore industriale di scarto

Low temperature waste heat can be used to generate clean electricity—improving your bottom line and the environment.

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Petrolio e gas

ORC for oil and gas applications provides benefits such as baseload power in remote areas, net-zero cooling and increased engine efficiency.

geothermal energy heat source

Geotermico

Low-temperature sources of geothermal such as hot springs and co-produced fluids can now be used to generate baseload power.

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Sistemi a biomassa

Biomass and biogas boilers for anaerobic digestion, drying, heating, or power can reduce capital costs and generate clean electricity.

THE POTENZA SMART DIFFERENCE

The integration of a semi-hermetic, twin-screw expander gives ElectraTherm’s ORC systems an advantage over competitive technologies and opens market opportunities where waste heat recovery has previously been either impossible or unpractical.

The custom built expander, along with proprietary technologies and lower operating speeds, provides a more cost-efficient, robust design that greatly enhances reliability and functionality. ElectraTherm’s ORC process utilizes much more variable heat sources made possible by the expanders’ ability to handle “wet” dual-phase flow, leading to greater turndown ratios which allow for continuous power generation when dealing with inconsistent thermal conditions.

For more information on our system’s capabilities, click here.

View our Case Studies on waste heat recovery.

SCALABLE

The simple e flexible nature of our ORC solutions allows them to be adjusted to fit the needs of any application. A robust, modular, and scalable design allows the system to be easily integrated into existing processes while allowing for future adjustments. Able to operate at partial loads with varying conditions also means that the system will produce electricity even when your processes are not at capacity.

PROFITABLE

Our systems use existing heat as fuel, keeping operating costs minimal. ElectraTherm converts this heat into clean electricity, ready immediately. This increases energy efficiency – up to 10% – while substantially reducing energy consumption, primarily the cooling load. ElectraTherm’s ORC solutions may also qualify for local sustainability incentives as well as enabling micro-grid functionality in remote regions. With an impressive 20-year design life and a payback period of 3-5 years, the economics amount to an attractive return on investment.

RELIABLE

Every ElectraTherm product goes through a rigorous testing process at our world-class R&D test cell to ensure absolute reliability. Our technicians and dedicated global partners offer full support for any issues you may encounter throughout the product lifecycle.

SUSTAINABLE

Over 50% of energy used in power generation and industrial processes is lost as heat, making this heat an enormous source of renewable energy. Increasing energy efficiency by upcycling waste heat into emission-free electricity is the single easiest way to mitigate emissions e achieve sustainability goals.

Which ORC system is right for you?

Fill out the Project Evaluation Form to run through our structured process, or go to General Questions to ask a quick question.

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